Common Errors While Operating Forklift Truck

If you’re using forklift trucks as part of your daily business then you’ll most likely have a committed team of professional and experienced forklift truck drivers who would handle and operate the vehicles on your behalf. Positively, you’ll have made sure that they are all qualified and well trained to drive them safely.

There are common operator errors to watch out for

Your forklift drivers will take supplies every day to their correct places wherever that may be and during the course of the day, there’s scope for errors and potential accidents; for sure, they’ll conquer most of them. Nonetheless, there are common forklift truck operation errors to watch out for, which if you’re aware of, can be averted.

Communication is crucial

Communication is crucial to ensure everyone knows what they’re currently doing and what they are close to. Due to the sound produced by the machinery, even if you shout, your voice may not transmit, so the best way for drivers and other personnel to communicate with each other is through the use of lights and signals. Verbal communication may be used; however, it should always be backed with clear hand signals. Ensure that the backup alarm is operational on the vehicle too. This will provide a clear caution that the forklift driver is reversing and backing up. Suppose, there is a blind spot, which invariably will be there then it’s crucial that the driver has a way of visibly cautioning anyone behind him.

Refrain from working alone

In case, your forklift drivers are running their everyday load, as usual, ensure they’re made aware that it’s perfectly all right to ask for assistance if they’re struggling with a particularly hard load.

When trying to unload a particularly heavy pallet, going for advice from a more experienced forklift driver or just asking someone for help is the safest option. As safety is the top most priority, asking is always better than going on and hoping for the best.

Other common operating mistakes are stated below:

Machine capacity

Prior to carrying a load, weight capacity ought to be always checked to ascertain whether it is heavier than what the forklift is able to handle. You should also check about recent forklift servicing has been done or not. By checking the weight capacity, accidents can be avoided.


It’s easy to forget but you should always check the battery because if you fail to do so then the likelihood of damage to items and injuries is anticipated. Check battery levels and evade accidents.

Hydraulic fluid

Hydraulic fluid will also require replacing, so whenever you get time, check the levels on a regular basis.

Safety clothing

Always ensure the right gear is worn by the operator; especially boots having slippery soles can cause injury. An ill-fated slip could lead to a serious head injury that’s even before they’ve turned on the ignition key.

Steering through the narrow lanes

When operating a forklift, check the width of a passageway or lane to avoid potential injury and damage to the equipment. Stay mindful of your surroundings.

Vertically elevated forks

You could make your vehicle unsteady if you drive while the forks are upward. In case, your operator is not sure as to how to manoeuvre the forklift truck then refer to the manual and discuss with a more experienced staff member for instructions on how to drive in the right position without a load.

Weirdly shaped loads

Regrettably not all things an operator transports on his forklift truck will be rightly shaped. If you have loads that are top-heavy or come in a shape which is difficult to steer or loads that might easily roll off, take extra care and go slower if it assists.

If you require forklift for your material handling needs like industrial or construction needs then hiring a forklift is truly a great option for those who don’t have enough budgets to buy new or used equipment.


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