Ultrasonic cleaning is the perfect choice when you want to clean or restore delicate items to their former glory. Items that may get damaged, scratched, or discolored when using traditional cleaning methods can benefit from a good ultrasonic cleaning process.
Most ultrasonic cleaners are for industrial purposes by manufacturers and other similar industries. They use it to clean equipment parts, sensitive machinery components, and so on. However, there is a slew of ultrasonic cleaning equipment available that are designed for commercial or home use, such as an ultrasonic cleaner for jewelry pieces, glass, and even a wide variety of medical and home construction tools.
There are many great benefits from using ultrasonic technology to clean various items, including safety, time efficiency, and effectiveness in removing dirt, grime, grease, molds, and so on.
The Basics of Using an Ultrasonic Cleaner as an Alternative Cleaning Method
Ultrasonic cleaning technology allows for removal of foreign material and debris from various surfaces without damaging the item being cleaned. It accomplishes the process in a nondestructive manner since it typically cleans without the need for harsh chemicals or rubbing with abrasive cleaning tools. Sometimes, using steel wool or metal-bristled brushes just won’t cut it, especially when you’re dealing with delicate items that can easily get scratched or damaged.
In the recent years, ultrasonic cleaning has become one of the most popular, and arguably most logical, modes of cleaning sensitive materials and components. Today, the ultrasonic cleaning method is used in thousands of commercial and industrial applications, from removing dirt in various car parts to cleaning atomizers in e-cigarettes and vaporizers.
When using ultrasonic cleaners to restore the shine of a delicate item or remove all kinds of dirt in a piece of jewelry or even your eyeglasses, you only need to use mild detergent that’s recommended by the manufacturer. It doesn’t require strong solutions or cleaning agents to do the job well. And as far as frequency range is concerned, since ultrasonic cleaners use sound waves to loosen dirt and grime that has harden over time, most commercial cleaners operate between 25 and 100 Hertz.
Finally, when you clean an item using the ultrasonic cleaning method, you should also consider the type of material you’re cleaning and the type of contamination or dirt you wish to remove. This will help you determine the frequency and power ratio of the ultrasonic equipment to choose.
Things to Consider When Choosing between Ultrasonic Cleaners
If you’re in the market for ultrasonic cleaning equipment, there are a few things that you must take into account before buying. Keep in mind that not all commercial ultrasonic cleaners are the same; some are designed for cleaning specific components. Jewelry ultrasonic cleaners, for example, will not work if you’re trying to clean large/heavy equipment parts and tools. So here are a few key points to consider when purchasing your first ultrasonic cleaning equipment:
- Think about the type of materials and components you will be cleaning.
As previously stated, ultrasonic cleaners are not created equal. There is no single ultrasonic cleaning equipment that can clean all types of materials. So the first thing you should do is think about what you’re going to be using it for. Just keep in mind that different materials and items require different types of ultrasonic cleaners.
- Consider the size of the items you will be cleaning.
In addition to the material type of the items you want to clean, you should also take into account the mass or size of the components you’ll be using your cleaner for. Jewelry ultrasonic cleaners are significantly smaller compared to other ultrasonic cleaners that are designed for cleaning bigger and heavier items. This means that you should consider the dimensions and the capacity of the tank.
Most bench-top units have what is known as a “parts basket” where you place the item you want cleaned, and that basket is then suspended inside the tank for cleaning.
Tip: Do not place items to be cleaned at the bottom of the tank as the process might damage the item. Also, avoid placing heavy objects at the bottom of the cleaning tank as this will hinder the cleaning process.
- Look at the features that come with the unit.
There are certain cleaning operations that require a heater in order to effectively remove contaminants. So, consider the type of dirt or debris you’re going to be dealing with in the cleaning process and see if the ultrasonic cleaning unit has the kind of features that support your needs. Furthermore, if you are cleaning precision components like surgical instruments and other precision tools, you should also make sure that the equipment you’re buying has a sweep mode feature.
Sweep mode operation allows the ultrasonic cleaning unit to precisely clean specific areas like cavities and crevices in certain components while avoiding smooth surfaces and sensitive areas of the item being cleaned.
- Take into account the power or the watts/gallon of the ultrasonic cleaning unit.
If you need powerful ultrasonic cleaning equipment, you should carefully check the number of watts/gallon of the unit. The larger the number of watts/gallon, or the larger the volume of solution, the more power you get from the equipment. But you need to be careful not to choose a cleaner with too much power, as this can easily damage certain materials. As much as possible, pick out a unit with an adjustable power feature. This will allow you to clean different components at various power levels.
Tip: Not completely filling the ultrasonic cleaning tank does not necessarily increase the power of the device. In fact, doing this can compromise the quality of the cleaning process and may even do more harm than good to both the cleaning equipment and the components being cleaned. So make sure to put the right amount of fluid into the tank.